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Innovative Solutions in Rubber Processing

AirBoss Rubber Solutions offers a comprehensive suite of advanced equipment to streamline the rubber manufacturing process, from raw material to finished product.

Our state-of-the-art technology ensures precision, efficiency, and customization for a diverse range of client needs.

calender machine

Advanced Calendering: Precision and Versatility in Rubber Formation

Our calender machine excels in shaping rubber and coating fabrics, two processes that are integral in producing high-quality products such as tires, tracks, and conveyor belts.
We offer flexibility in width and thickness and advanced coating capabilities.

AirBoss Advanced Calendering

Enhanced Fabric Coating and Shaping

Our calender machine and processes are designed to provide exceptional precision in rubber sheeting and textile coating for diverse industrial applications.

Robust Flexibility in Rubber Processing

Our advanced calendering process adapts to various rubber formulations to ensure quality and consistency for every application.

Rubber

  • From 1.5” to 60” wide. Tolerance +/- 1/8”
  • From 0.025” to 0.500” thickness.
  • Packed in poly (plain, embossed) or powdered.

Coated Fabric

  • Up to 60” wide. Tolerance depends on the final thickness
  • All types of fabric (tirecord, chafer, metallic, etc.
  • Packed in poly (plain, embossed) or powdered.
Extrusion Expertise: Tailored Rubber Profiles for Diverse Applications

Extrusion Expertise: Tailored Rubber Profiles for Diverse Applications

The extruder allows for the creation of custom-shaped rubber products. Its unique capability to handle various viscosities and thicknesses makes it ideal for specialized applications.

Customized Rubber Extrusion

The extruder specializes in producing bespoke rubber profiles that cater to specific client requirements for shape and size.

Innovative Shapes for Specialized Needs

This machine’s versatile extrusion capabilities enable us to meet unique industry demands with precision and efficiency.
— Thickness from 0.025” to 1.00”
— Wide: 1.2” to 20”. Tolerance +/- 1/8”
— Two types of cooling systems:

  • Cooling drum for thickness between 0.025” to 0.200”
  • Over 0.200” we would normally use the water bath.
  • Maximum speed 75 feet/min

Efficient Slitting: Precise Width Control for Rubber Materials

Precision cutting is at the heart of our slitters. Capable of slicing rubber into various widths, they play a critical role in creating components for different applications, from narrow strips to wider rolls.

Precision Width Adjustment

Our slitters offer unmatched accuracy in cutting rubber to desired widths. This is essential for product consistency and quality.

Streamlined Cutting for Optimal Performance

AirBoss’s slitting technology is designed to ensure uniformity in product dimensions, crucial for maintaining industry standards.

  • 90 feet/min max
  • 1in to 60” in width
  • Cuts all type of fabric with poly or powder
Precision Cutting: AirBoss Rubber Slitting Machine
AirBoss Precision Cutting Machine

Precision Cutting: Customized Shaping for High-Quality Rubber Products

The cutting machine offers unparalleled precision in shaping rubber materials. Cutting machines are essential for products that demand exact cutting, diagonal layering for enhanced durability, and rubber customization. Our state-of-the-art cutter is perfect for cutting bias material of various widths.

Accurate and Versatile Rubber Cutting

The cutting machine provides high-precision cuts for complex rubber products to ensure exact dimensions for every application.

Custom Cutting for Complex Designs

Our cutting machines excel in delivering intricate cuts for specialized rubber components, combining accuracy with flexibility.
— Thickness from 0.025” to 1.00”
— Wide: 1.2” to 20”. Tolerance +/- 1/8”
— Two types of cooling systems:

  • Over 60 inches wide
  • Cut with respect to programs logged on
  • Can cut any angle or shapes
  • Cuts all kinds of material with proper knives

Product Examples

Addressing Industry Challenges for Better Rubber Products

AirBoss’s integrated, in-house approach eliminates the need for multiple vendors. We strive to ensure efficiency, quality, and cost-effectiveness across the board.

From mixing to shaping and cutting, our equipment meets diverse rubber manufacturing needs all under one roof.

AirBoss Addressing Industry Challenges for Better Rubber Products

Transform Your Rubber Manufacturing Process

Partnering with AirBoss means elevating your production capabilities with our advanced rubber manufacturing equipment. Our expert team doesn’t just meet industry standards. We perfect them.
Get in touch now to discover how our integrated rubber manufacturing solutions can revolutionize your products and streamline your processes.

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